………”The reason why
the smash repair industry cannot consistently produce safe crashworthy
collision repairs is mainly attributable to not having the correct
specialist repair equipment or methods”………
To reinstate structural integrity, collision
damaged vehicles should always be repaired using manufacturer
approved smash repair equipment however only few smash repair
shops can afford to purchase or know how to use this equipment.
IVIC recommends that heavy damage or structurally
damaged vehicles should only be repaired on ‘Jigging’
equipment. All motor vehicles are built on ‘Jigs’
in the factory and subsequently should be collision repaired on
‘Jigging’ equipment. This is the only way to reinstate
structural integrity and return manufacturer recommended tolerance
integrity to collision damaged vehicles.
There are a number of ‘Jigs’ on
the market which are used by smash repairers. This makes it very
confusing when choosing a repairer who can effect proper crashworthy
repairs to your collision damaged vehicle. The Italian Carbench
branded Jig is the only smash repair equipment having all commercial
manufacturer approvals to repair all makes and models. See endorsements
list on side of this page.
Suppliers of other branded ‘Jigging’
and collision repair equipment claim to have secured motor vehicle
manufacturer approvals for their products however IVIC have undertaken
exhaustive investigations and have made continued requests to
these manufacturers over the past year to provide copies of their
approvals. For some unexplained reason no motor vehicle manufacturer
endorsement documentation has ever been forthcoming and it appears
these other smash repair equipment manufacturers do not have the
endorsements they claim to have to support their claims.
The Carbench jigging equipment is unique
in that it is a repair tool and can also be used as measuring
tool. However and unlike Carbench equipment, all other jigging
and smash repair equipment requires regular calibration particularly
when repairers measure their work in progress on this equipment.
How it works is this, as mentioned in the
‘Look what happens if you’re not looking’ section
of this site, smash repairers chain a vehicle from both ends and
pull it under pressure until the required length bumper to bumper
is achieved, tonnes of pressure is applied to do this. Whilst
the pressure is applied, the sill clamps (which are supposed to
hold the car in place) are also subjected to the same pressure
and consequently are stretched and distorted creating new and
false measurement points from which repairers rely upon to be
accurate. Under such conditions these points could vary many millimetres
out of calibration.
To offset this, the commonly used repair equipment used by the
industry requires to be calibrated. However the cost of calibrating
this equipment is relatively high (about $7,000) which is very
cost prohibitive to smash repairers particularly when the equipment
needs to be sent off shore. This can take approx six weeks which
causes tremendous disruptions to the workshop. However the truth
of the matter is, with no government department or authorities
ever checking equipment calibrations, smash repairers are simply
not having it done.
Vehicles are being collision repaired on non
calibrated equipment which gives inaccurate tolerance readings
to repairers when they check measure their work ultimately creating
compromised structural tolerances and diminished vehicle safety.
Vehicles are being collision repaired and
compromised on equipment which is constantly out-of-calibration.
Out-of-calibrated equipment gives inaccurate tolerance readings
to repairers when they check measure their work ultimately causing
compromised structural tolerances and diminished vehicle safety.
As the IVIC ‘Structural Tolerance Report’
becomes accepted and used in the market place, it is fair to say
that it will not be long before smash repairers will begin to
realise they will need to get serious and commence providing proper
crashworthy repairs otherwise they face a real possibility of
being charged with industrial manslaughter.
Vehicle owners should always ask their repairer
to produce the manufacturer endorsements and recent valid calibration
certificates for the equipment they (smash repairers) propose
to use to repair your vehicle. If they cannot recent valid calibration
certificates you must avoid using this repairer.
All structural collision damage
should be repaired on manufacturer approved ‘Jigging’
equipment systems. Go to www.carbench.it
for more information on manufacturer approved ‘Jigging’
smash repair equipment.
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